Vol. 52 No. 1 (2015)   New Products & Technologies
Technical Papers

MHI Super-Skiving System for Longer Tool Life and Enhanced Efficiency in Internal Gear Cutting

TETSUJI MONDEN
TOSHIMASA KIKUCHI
YU CHIHARA
YOZO NAKAMURA

In recent years, the automotive industry has been demanding high-precision and high-efficiency processing of internal gears (ring gears) used for planetary gear devices in terms of improvement of fuel efficiency and reduction of noise. To achieve these, manufacturers are developing a skiving cutting system expected to realize high precision and high efficiency. However, the conventional skiving cutting system using a gear shaper cutter (skiving cutting) has not come into practical use because, in principle, its cutting load is large and, therefore, tool life is shortened and production costs are increased. Against such a background, Mitsubishi Heavy Industries, Ltd. (MHI) has established a process technology with similar accuracy to the skiving cutting while exceeding it in efficiency and tool life. This paper presents the process technology.